Automation Solutions & Systems Integration

Techno Steel is a leading Automation solutions provider and systems integrator, using the latest Automation technologies to deliver best-in-class solutions to help our customers achieve their business plans and objectives.

Since official Established in 2002 Techno Steel has an outstanding track record of successfully completed projects. We are specialists in the design, manufacture and commissioning of, PLCs, Drive Control Systems and HMI/SCADA with a vast experience of integration to higher business systems.

With our extensive Engineering skills and the range of Technologies offered with cooperation with the leading companies in the sector in terms of quality and performance. Thus, We apply and implement automation solutions successfully across a wide range of Industries and production lines within the scope of Turn-Key and arry out the technological improvement and revision of operating production line on-site as can be seen by our case studies.

Techno Steel , an ISO certified organization; it has implemented Quality Management & safety Systems in conformity with 9001: 2015, ISO 45001 for project engineering, installation, start-up, and maintenance services in accordance with international standards.

Automation Solutions

PLC Systems

PLCs provide the foundation for most industrial control systems whatever the market sector. Whether the control system is small, large, complex, distributed, etc, we can provide the solution to meet the needs of the application and budget. Our team of expert PLC Hardware and Software engineers can provide a PLC system tailor-made to suit the application and budget needs, either as a replacement to the existing control system or as an enhancement.

Summary of PLC System experience

−Siemens
− Schneider Modicon/Telemecanique
− Beckhoff
− Rockwell/Allen Bradley

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HMI and SCADA Systems

PLCs provide the foundation for most industrial With the rapid advance of PC technology, SCADA and HMIsstrong> have become an integral part of most integrated control systems and the primary interface for the process operator. High Definition complex interactive graphics provide sophisticated ease of the control process as well as data acquisition and monitoring. Our experience ranges from the advent HMI / SCADA systems to the latest technology available today, providing bespoke tailor-made sophisticated control across all industry sectors. We have considerable experience when it comes to upgrading legacy systems by either converting or upgrading the existing configuration or, reengineering the existing system to provide an up to date state of the art control systems.

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Drive Control Systems

Design and implementation of AC and DC multiple drive systems, our understanding of both technologies enhances our ability to deliver turnkey, multi-drive solutions.

Summary of Drive System experience

−Siemens
− SEW
− Stöber
− ABB
− Eurotherm

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Industrial communication

Whether it be a single point-to-point communication project or complex multidrive, SCADA, PLC and multi-device automation solution, flexibility of communication protocol is critical to ensure that all types of hardware communicate efficiently.

Following examples of typical defined networks:

− PPI, MPI
− Profibus DP
− Profinet ,Profisafe
− Industrial Ethernet I/P
− Modbus TCP
− Device Net

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Obsolescence & Upgrade

Why Control Systems Should be Upgraded Earlier

Here are some reasons why you shouldn’t wait until your control system breaks or becomes obsolete to upgrade it.
When it comes to legacy control systems, the old adage of “if it isn’t broke, don’t fix it” is putting many manufacturing businesses at risk. But in today’s period of tight budgets and high efficiency, it is almost impossible to get the funding to upgrade legacy control systems— especially if that particular control system is still working fine.
While an entire book could be written about why you need to upgrade your control system now—before it becomes obsolete or ceases to function properly, I would like to point out a few of my favourite reasons.
Legacy systems are being phased out of production. We all know that the inevitable will happen and spare parts for older systems will be harder and harder to find. It is impossible for suppliers to continue making the old systems while also developing and manufacturing new ones. Most of the time there is a specific date your parts will no longer be available. This leaves you with only a few options. You can either stock up on spare parts while you can, or suffer through the inevitable task of upgrading your control system once it ceases to function properly and you have no more spare parts.
The knowledge base on legacy systems is getting smaller.

At Techno Steel we adopt a systematic approach to helping customers tackle the challenges of obsolescence, by offering a proactive, strategic planned and affordable “roadmap” approach to upgrading your facility. When the time comes to upgrade your existing equipment, we can help you develop a solution that fits around your production requirements.

References

Welding Machines upgrade Project – 3 million Euro Revenue

(Arabian Piepes Co.Jubail, KSA -2011-2016 )

3 Internal Automatic welding machines ID1, ID2 and ID4

4 External Automatic welding machines OD1, OD2, OD3 and OD4

Techno Steel has designed all the PLC program of software and hardware for the control of the welding machines and their operations, which includes a new flux recovery. Techno Steel designed all the panels and panel requirements, the SCADA system for the operators to use. Throughout all of this We have applied the very best technology available in the market place. We have successfully installed synchronous drives for the cart travel, laser tracking guidance for the welding seam operation, control systems for continuous height adjustment during the welding operation and created ease of operation for the operator.

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Welding Machines control System

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Welding Machines SCADA

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Hydro Tester Control System upgrade

(Arabian Piepes Co.Jubail, KSA -2013 )

Upgrade the whole control system of the machine including new control panels, new SCADA and new PLC program for the machine.

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Our Resources

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